I. Prehľad produktu
The 15kV 400A Straight Quick Socket is a dedicated quick-connect interface component designed for uninterrupted bypass operations in 10kV/15kV medium-voltage power distribution. Its straight structure allows for rapid connection with similarly sized quick-connect bypass cables and adapters, enabling direct expansion and connection of bypass circuits. It is a key interface component in uninterrupted bypass operation systems for medium-voltage power distribution.
II. Product Characteristics
1. Electrical and insulation properties
- It adopts a 15kV-level special insulation structure design, with excellent insulation performance. It can withstand the rated voltage of the 15kV system and short-time overvoltage, meet the operating requirements of the maximum working voltage of 17.5kV, and the partial discharge is ≤10pC (1.5U₀).
- Built-in high-purity copper conductive contacts offer excellent conductivity and extremely low contact resistance. Rated current can reach 400A, enabling it to withstand high-current loads. It operates without heating or oxidation during long-term operation, meeting the high-current requirements of medium-voltage bypass power supply.
- With its built-in optimized electric field structure, the interface electric field is evenly distributed, effectively suppressing partial discharge. It is free from the risk of electrical erosion and breakdown during long-term operation, and its electrical performance is stable and reliable.
2. Structural and Safety Features
- The standardized straight quick-connect interface design strictly complies with industry standards and is interchangeable with mainstream 15kV/400A quick-connect bypass equipment. It has strong compatibility and is compatible with bypass cables and adapters of the same specifications.
- The integrated modular structure design and quick-lock connection mechanism allow for rapid connection and disconnection of equipment and bypass cables without the need for additional tools, significantly shortening the construction cycle for uninterrupted power supply operations.
- It features a built-in positioning and anti-detachment structure that automatically locks the interface after it is installed in place, preventing it from loosening or falling off during operation; it also features a built-in grounding connection structure that enables reliable grounding, effectively releasing induced voltage and fault current, and improving system safety.
- With a fully insulated protective design and high outer insulation strength, the outer casing can be directly touched during operation without the risk of electric shock, ensuring the safety of maintenance personnel.
3. Odolnosť voči životnému prostrediu a poveternostným vplyvom
- With excellent weather resistance, it can adapt to a wide temperature range of -40℃ to +90℃. The performance of conductive contacts and insulating parts does not degrade under high and low temperatures, and there is no risk of cracking or embrittlement. It is suitable for various outdoor and indoor operating scenarios.
- Moisture-proof, waterproof, stain-proof, and salt spray-proof, with an IP67 protection rating, it can operate stably for a long time in harsh environments such as humid, dusty, and salt spray conditions, and is not afraid of rain or condensation.
- Anti-aging and corrosion resistant, the conductive contact surface is tin-plated/silver-plated to prevent oxidation and corrosion, and the insulating parts are made of weather-resistant materials, with a service life of more than 10 years. It is maintenance-free and reduces the cost of later operation and maintenance.
4. Mechanical and Adaptation Characteristics
- It has high mechanical strength, is impact and vibration resistant, and can withstand mechanical stress during transportation, installation and operation without deformation or damage risk, making it suitable for complex on-site operating environments.
- It is compatible with various bypass operation equipment such as 10kV/15kV 400A class quick-connect bypass cables, bypass switches, and transfer cables. It has strong versatility and can be flexibly combined to build different types of bypass circuits.
- Modular design allows for repeated plugging and unplugging, making maintenance convenient and reducing equipment investment costs for uninterrupted power supply operations.
III. Technické parametre
| Parameter categories | project | Technical indicators |
| Rated electrical parameters | Applicable system voltage (Un) | 10kV/15kV |
| Rated voltage (Ue) | 15kV | |
| Maximum operating voltage (Um) | 17,5 kV | |
| Rated frequency (fn) | 50Hz/60Hz | |
| Power frequency withstand voltage | 42kV/5min (suchý test), bez prierazu, bez preskoku | |
| Lightning impulse withstand voltage | 95kV (peak value), no breakdown, no flashover | |
| Partial discharge quantity | ≤10pC (below 1.5U₀) | |
| Rated current rating | 400A | |
| Rated short-circuit withstand current | 20kA/2s, 25kA/2s (voliteľné) | |
| Contact resistance | ≤20μΩ | |
| Structural and material parameters | Main material | Tin-plated copper/silver-plated copper (conductive contacts), weather-resistant insulating material (insulating components), stainless steel (locking mechanism). |
| Protection level | IP67 | |
| 인터페이스 표준 | 15kV/400A straight quick-connect interface, conforming to industry standards for bypass operation equipment. | |
| Adapter devices | 10kV/15kV 400A class quick-connect bypass cables, bypass switches, transfer cables, etc. | |
| Environmental parameters | Applicable altitude | ≤2000m (Customization available for high altitudes) |
| Ambient temperature | -40℃/ +90℃ (operating temperature), -40℃/ +70℃ (storage temperature) | |
| relative humidity | ≤100% (bez kondenzácie) | |
| Seismic resistance level | Level 8 | |
| Implementation Standards | GB/T 12706, DL/T 1476 “Preventive Test Procedures for Electrical Safety Tools and Equipment”, DL/T 814 “Distribution Automation Terminals” |
IV. Rozsah platnosti
- Applicable voltage levels : 10kV/15kV AC medium voltage power distribution systems, suitable for bypass operation scenarios with a maximum operating voltage of 17.5kV.
- Applicable work scenarios :
- In 10kV/15kV power distribution lines and equipment maintenance and renovation work without power outages, it serves as a direct connection interface for bypass circuits, enabling rapid connection between bypass cables and equipment.
- Uninterrupted bypass operations for urban power distribution cable lines, power distribution systems of industrial and mining enterprises, and power distribution equipment of new energy (photovoltaic/wind power) substations;
- In scenarios such as indoor/outdoor power distribution rooms and prefabricated substations, bypass power supply circuits with direct-connection interfaces need to be built.
- Function and Purpose : To achieve insulation isolation and conductive connection between bypass operation equipment, and to provide a direct-connection, high-current interface solution for uninterrupted bypass operation of medium-voltage power distribution systems.
V. Usage Conditions
1. Normal operating conditions
- Výška: ≤2000 m
- Ambient temperature: -40℃~+90℃; equipment operating temperature complies with relevant standards.
- Relative humidity: ≤100% (no condensation);
- Environmental conditions: No corrosive gases, no flammable or explosive media, no severe vibration or impact;
- Installation method: The straight structure design allows for horizontal/vertical installation. It can be directly plugged into the corresponding quick-connect device interface. The installation space must meet the requirements for plugging and unplugging operations.
2. Special usage conditions (customization required)
- The altitude exceeds 2000m;
- The ambient temperature exceeds the range of -40℃ to +90℃;
- Severely polluted, salt spray, and chemically corrosive environments;
- High vibration and high impact conditions;
- Non-standard interface specifications and special current rating requirements.
VI. Inštalácia a údržba
1. Požiadavky na inštaláciu
- Before installation, inspect the product’s appearance for cracks, damage, and bubbles, and ensure that the insulation components are undamaged. Also, check that the conductive contacts and locking mechanism are intact, free from rust and deformation, and that the locking mechanism is flexible and reliable.
- Clean the product interface and the corresponding bypass device interface surface to remove oil, dust and foreign objects, and ensure that the interface is dry and clean.
- Apply a dedicated silicone grease lubricant evenly to the outer wall of the interface to avoid damaging the insulation layer during installation.
- Reliably connect the product to the corresponding bypass device interface to ensure it is fully in place, lock the positioning and anti-detachment mechanism, and ensure that there is no looseness or tilting after installation.
- After installation, insulation resistance and power frequency withstand voltage tests are conducted. Only after passing these tests can the equipment be put into operation.
2. Požiadavky na údržbu
- Regularly inspect the product’s appearance for cracks, damage, discharge marks, and dirt accumulation. Ensure the connection to the bypass equipment interface is secure and not loose, and that the grounding connection is reliable and free of rust.
- Regularly test insulation resistance and contact resistance to ensure performance meets requirements and to promptly identify potential faults.
- Clean the product surface and interfaces to remove dust and dirt, keep the insulating surface dry and clean, and avoid corrosion from oil and chemicals.
- If a product exhibits abnormalities such as cracks, damage, discharge, overheating, or excessive contact resistance, it must be immediately stopped and replaced. Operation with defects is strictly prohibited.
- Special insulated tools must be used for plugging and unplugging interfaces. It is strictly forbidden to operate live interfaces with bare hands. Power distribution safety regulations must be strictly followed during operation.
VII. Upozornenia
- The product must be installed, debugged, and maintained by professional electrical personnel with qualifications for uninterrupted medium-voltage power distribution operations. Operation by non-professional personnel is strictly prohibited.
- The product must be used with bypass equipment of the corresponding specifications. It is strictly forbidden to use equipment of different voltage or current levels, otherwise it will lead to insulation failure and safety accidents.
- The product must not be disassembled or modified without authorization, otherwise the warranty and safety guarantee will be lost. It is strictly forbidden to use non-specialized tools to forcibly install or disassemble the interface.
- During installation, it is strictly forbidden to damage the insulating surface. The silicone grease lubricant must be applied evenly to avoid affecting the insulation performance and sealing effect. The interface must be fully locked in place to prevent poor contact from causing heat generation and discharge.
- When storing, it should be placed in a dry, ventilated, and cool environment, avoiding direct sunlight, high temperature, humidity, and compression. It is strictly forbidden to contact with sharp objects that may damage the insulation.
- When plugging or unplugging interfaces while they are powered on, it is essential to strictly adhere to power distribution safety regulations, take appropriate safety precautions, and strictly prohibit any unauthorized operations.
VIII. Model Description
| Model Identification | meaning |
| 15kV | Applicable system voltage levels: rated voltage 15kV, maximum operating voltage 17.5kV |
| 400A | Rated current rating: capable of carrying a rated current of 400A. |
| Rýchla rovná objímka | Straight quick-connect socket, a quick-connect interface component with a straight structural design. |
IX. Implementation Standards and Certification
- International Standard: IEC 60840 “Test methods and requirements for extruded insulated power cables and their accessories with rated voltages of 30kV and above (Um=36kV) up to 150kV (Um=170kV)”;
- National standards: GB/T 12706 “Extruded insulated power cables and accessories with rated voltage of 1kV (Um=1.2kV) to 35kV (Um=40.5kV)” and DL/T 1476 “Preventive test procedures for electrical safety tools and equipment”;
- The product has passed the type test of the National High Voltage Electrical Apparatus Quality Supervision and Inspection Center and meets the national power industry standards.
X. After-sales service
- Product warranty period: 18 months from the date of manufacture, or 12 months from the date of commissioning (whichever comes first).
- During the warranty period, products will be repaired or replaced free of charge if quality issues arise.
- We provide technical support, installation guidance, and customized services (adaptation to special specifications and working conditions).
Document Description
The technical parameters in this manual are based on standard operating conditions. Special operating conditions need to be customized according to actual needs. The final specifications shall be subject to the product technical agreement and type test report.
Appendix: Product outline diagram

